GMHT - September 2001 - Page 6 - Pic 1
"...anybody that tells you an engine requires backpressure from the muffler to make power is probably trying to pedal an inefficient muffler. There is no such thing as too much muffler flow but there sure is a problem with too little."


DV: Other than having it all stay together, what can you share with us about bottom ends?

JM: Consider that every hp the engine will ever make happens above the top of the piston. This means you don’t generally build any power with bottom ends, you just try and avoid losing more than necessary. I don’t want to oversimplify things here because you can be bitten. There is a great deal of pure science that goes into building the best bottom end. The difference between a good guy and the best at the job, on something like a Pro Stock motor, could be approaching 100 hp. All the skill here is being able to windage the crank for best results, cut piston and ring friction to a minimum, pull as much crank case vacuum as possible and so on. In addition to this there are some important geometric considerations such as rod–to–stroke ratio and its implications, pin offset, bore stroke ratios and so on. And here’s another myth I want to blow into the weeds: For a given displacement, a long–stroke engine does not make the torque more smoothly at low rpm, but that’s it. The argument that the longer stroke has a greater leverage is offset by the fact that there is less push because the piston area is smaller. If anything, the short–stroke motor is better at producing torque because there are less frictional losses due to piston circumference than due to stroke length. I think too many car testers confuse low speed drivability with torque.

DV: Your students get their fair share of dyno time, what is it you try to impress on them to seek most?

JM: What it boils down to is this: We must get the highest average or greatest area under the curve over the rpm band to be used. People like to debate torque versus horsepower where they use torque to describe the bottom–end characteristics and hp the top end. If the engine has more torque at 3000 rpm then it also has more hp at 3000 rpm.

I use torque as an indicator of cylinder pressure. More cylinder pressure directly relates to more torque. On a street engine, if we use wide–open throttle from 3000 to 6000 rpm, we must build to optimize in that range regardless of whether we quote it in horsepower or torque.

Torque per cube–being related directly to volumetric efficiency and compression–has not increased nearly as much as power per cube in the last 20 years. This has come about because today’s cylinder heads will breathe to far greater rpm. This means that though the torque produced has only gone up marginally, the rpm at which that torque can be produced has gone up substantially. In many forms of racing today the motors never go as low as the rpm at which peak torque is produced. This being the case we need to be very concerned about the form of the power curve past peak power. This is generally given little attention or even completely ignored. But consider this: an engine that can hang on longer past peak power can also hang on a lower gear longer. This equates to greater acceleration and that is what usually wins races.

GMHT - September 2001 - Page 6 - Pic 2

Although there was a lot discussed here, this interview was totally space constrained. There is no way the amount on information gleaned from over 30 years of successful engine building can be put onto paper in one magazine article. It really would take a book and a sizable one at that. Hopefully we have given you an insight into what makes the School of Automotive Machinists so successful. If you want to know more, the courses are about 9 months long and grants are available. For more information, call SAM at 713.683.3817.